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ASTEC® Re-Ply™ Roofing System

Their mission since 1985 has been to dedicate themselves to the production of high quality, environmentally friendly, fluid-applied membranes and systems that solve industrial problems, improve appearance and save energy, while adding to the weather tight sustainability of restored roofs, walls and industrial surfaces.

Contact ASTEC® Re-Ply™ Roofing System Today!

Answers to your ASTEC® Re-Ply™ Roofing System questions

Check out these frequently asked questions. Don’t hesitate to contact us if you still need answers.

  1. Prepare Surface Tighten or replace loose fasteners. Remove scaling rust and pressure wash to achieve a clean, sound roof surface.
  2. Encapsulate Corrosion as Needed Apply ASTEC B-16-71 Rust Control specially formulated to neutralize and halt further metal roof corrosion.
  3. Seal Fasteners Tighten or replace any loose fasteners. Encapsulate every fastener with ASTEC WPM #9 fluid membrane to insure a watertight seal.
  4. Seal Seams & Flashings Reinforce all seams, flashings, and penetrations with high tensile strength fabric saturated with ASTEC WPM #9 fluid membrane, or use WPM #10 fiber-reinforced fluid membrane.
  5. Apply First Layer Apply the first layer of either ASTEC #900 Ceramic Finish, or ASTEC #2000 Finish for a tough, weatherproof membrane.
  6. Apply Final Layer Apply the second application of either ASTEC #900 or ASTEC #2000 Re-Ply finish to the roof. This results in a seamless, highly reflective “cool roof” that remains durable, weathertight, and pliable. Impervious to many airborne corrosives, ASTEC roofs have proven performance over 100’s of millions of square feet.
    This is a typical system for metal roofs. Products and procedures may vary by roof type and condition. Only ASTEC detailed specifications will be approved on any ASTEC roofing project.

  1. Prepare Surface Pressure wash the old surface to eliminate loose material. Repair substrate, blisters, and cracks as needed.
  2. Seal Seams Reinforce all roof, vent, duct, and flashing seams and laps with high tensile strength polyester cloth. Saturate with the appropriate ASTEC Base Sealer.
  3. Prime and Seal Surface Apply one or more layers of the appropriate ASTEC Base Sealer. This bonding sealer applies as a fluid, filling all cracks, and curing as a seamless, pliable, membrane over the entire roof.
  4. Apply First Layer Apply the first layer of ASTEC #2000 Re-Ply Finish. It will bond with the ASTEC Base Sealer for a tough, weatherproof membrane.
  5. Apply Final Layer Apply the second application of ASTEC #2000 Re-Ply finish to the roof. This results in a seamless, highly reflective “cool roof” that remains durable, weathertight, and pliable. Impervious to many airborne corrosives, ASTEC roofs have proven performance over 100’s of millions of square feet.
    This is a typical system for asphalt roofs. Products and procedures may vary by roof type and condition. Only ASTEC detailed specifications will be approved on any ASTEC roofing project.

  1. Prepare Surface Pressure wash the old roof surface to eliminate loose material, repair substrate, blisters, and cracks as needed. Clean all rubber surfaces with EPDM rinseable primer.
  2. Seal Seams Reinforce all roof, vent, duct, and flashing seams and laps with high tensile strength fabric or BBT Butyl-back tape. Saturate with ASTEC Base Sealer #2000.
  3. Prime and Seal Surface Flow on one or two layers of ASTEC Base sealer #2000 for Rubber. This bonding sealer applies as a fluid, filling all cracks, and curing as a seamless, pliable membrane over the entire roof.
  4. Apply Core Layer Flow on the first layer of ASTEC Re-Ply #2000 Finish Layer. It will bond with the ASTEC Re-Ply Base Sealer #2000 and provide a monolithic core base for the final surface
  5. Apply Surface Layer Flow on the final ASTEC Re-Ply # 2000 Finish layer. The new surface will be a seamless, titanium white ply of a highly reflective roofing that is waterproof, pliable, and virtually impervious to airborne corrosives over years of hostile environmental conditions.
    This is a typical system for single-ply roofs. Products and procedures may vary by roof type and condition. Only ASTEC detailed specifications will be approved on any ASTEC roofing project.

Don’t see your roof style here?
We have many more fluid-applied coatings and systems. Our Authorized Contractors have converted a broad variety of failing substrates to ASTEC® Re-Ply™ roofing with RENEWABLE™ Warranties, including:

  • All metal & pre-painted metal roofs
  • TPO, PVC, EPDM & Hypalon single-ply roofs
  • seamed roofing
  • BUR, cap sheet, and other bituminous/asphalt roofs
  • concrete
  • SPUF foam, Transite, and cementitious roof panels
  • flat, sloped, domed, and free-form roofs
    Before you overpay to dispose and replace it, get a professional assessment of your particular roof. There may be an ASTEC® Re-Ply™ System to save your roof, save your budget, and help save the planet in the bargain.

Whatever roof substrate you save, the new ASTEC Re-Ply elastomeric surface adds these advantages.
Installation Savings up to 50% or More
ASTEC Re-Ply fluid-applied roof systems can be installed directly over most traditional roof substrates. Tear-off, land-fill fees, reconstruction, and long facility disruptions are eliminated.

ASTEC Ceramic Technology
Proprietary ceramic formulations enhance key properties of elastomeric coatings for strength, UV deterioration, heat resistance, abrasion resistance, and longevity.

A UV Solar Shield
The ASTEC Re-Ply Roof Systems have superior resistance to UV degradation than most traditional roofing materials.

Seamless Wind and Weather Protection
Once all joints, fasteners, and leaks are made watertight, layers of ASTEC Re-Ply base and finish coats are applied as seamless wind and water barriers.

A Corrosion Barrier
ASTEC Re-Ply formulations are highly resistant to ocean salt spray, acid rain, and other airborne contaminants.

All-climate Stability
Once cured, an ASTEC Re-Ply surface retains its flexible, watertight superiority in extremes of heat or cold, and dry or wet conditions.

Reduces Thermal Shock Damage
ASTEC Re-Ply cool roof systems minimize the effects of varying coefficients of expansion within roofs that cause damaging shifts, cracking, and loosening conditions.

Provides Cool Roof / Green Roof Benefits
ASTEC Re-Ply systems meet or beat all known public and private standards for cool roof credits and incentives. Save installation costs. Save energy. Save the planet. ASTEC white is “Green”.

The ASTEC® RENEWABLE™ Warranty
Ensures a sustainable, waterproof and weathertight cool roof for decades to come. At Warranty term, ASTEC® Re-Ply™ roofs can be restored to spec and the warranty renewed at a marginal expense.

Whatever roof substrate you save, the new ASTEC Re-Ply elastomeric surface adds these advantages.